Editing Candy Bar Factory Blueprint

== Candy Bar Factory Blueprint ==
'''Project Goal:''' Establish a fully operational candy bar production facility capable of manufacturing 50,000 units/day.

=== Facility Layout ===
<gallery mode="packed" heights="200">
File:Factory_floorplan.svg|Main production floor (15,000 sq ft)
File:Warehouse_layout.svg|Raw material storage (5,000 sq ft)
File:Packaging_area.svg|Packaging department (3,000 sq ft)
</gallery>

=== Production Stages ===
==== 1. Ingredient Preparation ====
* '''Chocolate Processing:'''
** 2× 500kg tempering machines (45°C → 27°C → 31°C)
** Cocoa butter ratio: 32% minimum
* '''Nut Roasting:'''
** Conveyor belt roaster (180°C for 12 minutes)
** Automated salt applicator (3g/kg)

==== 2. Conveyor System ====
{| class="wikitable"
|-
! Section !! Speed !! Temperature !! Special Features
|-
| Chocolate coating || 2m/min || 30°C || Laser thickness monitor
|-
| Cooling tunnel || 1.5m/min || 12°C || 3-stage refrigeration
|-
| Packaging || 3m/min || 18°C || X-ray contaminant detection
|}

=== Equipment Specifications ===
* '''Main Production Line:'''
** 12m stainless steel conveyor (FDA Grade)
** 8× robotic arms (±0.1mm precision)
** Infrared moisture sensors (every 2m)

* '''Quality Control:'''
** Weight tolerance: ±1.5g
** Metal detection sensitivity: 0.3mm Fe / 0.5mm non-Fe
** Automated visual inspection (200fps cameras)

=== Staffing Requirements ===
* 3-shift operation:
** Production: 12 workers/shift
** Maintenance: 2 engineers/shift
** QA: 3 technicians/shift

=== Power Requirements ===
* Total load: 450kVA
* Backup: 500kW diesel generator
* Special circuits:
** Refrigeration: 3× 40A dedicated lines
** Chocolate temperers: 2× 60A circuits

=== Waste Management ===
* Chocolate recovery system (98% efficiency)
* Biodegradable wrapper scraps → compost
* Water recycling plant (5,000L/day capacity)

=== Expansion Plans ===
* Phase 2 (Year 3): Add nougat line
* Phase 3 (Year 5): Install robotic packaging

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